Levelized production increases the chance you can respond to special requests from customers and fill large orders on time. Unlike the just-in-time method of filling customer orders after they are booked, level production helps keep production capacity from being fully booked or overbooked.

Why does the leveling of production matter?

Why does the leveling of production matter? The focus of Lean is the reduction of waste and improved value to the customer. Mura – one of the forms of waste (muda) – comes from the Japanese word for unevenness. … No system can be stable with uneven levels of production, and the Heijunka technique deals with this.

What is production level system?

Production leveling, also known as production smoothing or – by its Japanese original term – heijunka (平準化), is a technique for reducing the mura (unevenness) which in turn reduces muda (waste). It was vital to the development of production efficiency in the Toyota Production System and lean manufacturing.